CCS1
DC EV Charging Cable
Model NO.: HJ-EV-CA02
Rated voltage: AC1000V
Rated current: 16-150A
CCS1
DC EV Charging Cable
Model NO.: HJ-EV-CA02
Rated voltage: AC1000V
Rated current: 16-150A
Specification
Cable specification
16A – 3x12AWG+Nx18AWG
32A – 3x10AWG+Nx18AWG
40A – 2x9AWG+1x10AWG+Nx18AWG
50A – 2x8AWG+1x10AWG+Nx18AWG
60A – 2x6AWG+1x10AWG+Nx18AWG
80A – 2x5AWG+1x10AWG+Nx18AWG
100A – 2x4AWG+1x10AWG+Nx18AWG
150A – 2x2AWG+1x10AWG+Nx18AWG
Mechanical life
No-load plug in / pull out > 10,000 times
Plug dimensions
L254 x W70 x H100 (mm)
Protection rank
IP55
Work temperature
-30°C~+50°C
Materials
EV charging cable TPE
Case material
Thermoplastic(flame retardant grade UL94-0)
Certification
CE / UKCA / RoHS
CUSTOMIZATION
Charging Cable Length
Length: 5m / 7m / 10m
Plug Customization
Every National Standard
Different Voltage and Current
Logo and Colors
Logo printing: Laser / Silk-screen
ACCESSORIES
Charging Holder
Hanging the Cable and Holding the Charger
Storage Bag
Easy to carry
waterproof storage bag keep safety
Adapter
Connect different type charging
GET A QUOTE
MORE OPTIONS
HJ-EV-CA02 | High-Power CCS1 (SAE J1772 COMBO) DC Charging Cable
CCS1 charging cable designed for integration into high-output DC fast chargers. Engineered to handle the thermal stress of rapid energy transfer, this cable features a precision-molded CCS1 connector and a high-spec tail end for direct termination to your charger’s power modules and controller.
Engineering Focus: High-Output Reliability
1.Optimized for Continuous DC Power
Moving high DC current generates significant thermal energy. The HJ-EV-CA02 utilizes oversized, high-conductivity copper alloy terminals with thick silver plating. This design minimizes contact resistance at the vehicle interface, ensuring that heat is kept well within safe operational limits even during sustained high-amperage charging sessions.
2.Performance-Grade TPU Jacket
For DC fast chargers, the cable is the most vulnerable component. We use a Heavy-Duty TPU (Thermoplastic Polyurethane) jacket that balances rugged protection with flexibility. It is resistant to the crushing weight of vehicle tires, oil exposure, and UV radiation. Even in freezing conditions (-30°C), the cable remains manageable, reducing the physical strain on your customers.
3. Secure Communication & Signaling
Reliable DC charging depends on the integrity of the PLC (Power Line Communication) signal. Our internal wiring is shielded to prevent electromagnetic interference from the high-voltage lines, ensuring a stable “handshake” between the station and the vehicle’s BMS from start to finish.
4. IP55 Weatherproof Assembly
The CCS1 connector head is designed to withstand the rigors of unshaded public charging hubs. With an IP55 rating when mated, the electrical contacts are shielded against driving rain and fine dust, significantly lowering the maintenance overhead for Charge Point Operators (CPOs).
Compliance & Certification
The HJ-EV-CA02 is built to satisfy rigorous international safety standards, ensuring your finished DC chargers are ready for global markets
- CE & FCC: Fully tested for safety and electromagnetic compatibility.
- RoHS: Free from hazardous materials, meeting strict environmental and export requirements.
Technical Specifications
Feature | Details |
Standard | CCS Type 1 (SAE J1772 COMBO) |
Current Rating | 60A / 125A / 150A / 200A / 250A |
Voltage Rating | 1000V DC |
Termination | Open End (Pre-stripped for Busbar/Contactor) |
Cable Material | High-Flex TPU |
Contact Plating | Thick Silver Plating |
Flame Retardancy | UL 94 V-0 |
Certifications | CE, FCC, RoHS |
Built for Factory Integration
- Custom Tail Configuration: We provide pre-stripped ends or can install specific terminal lugs (ring terminals or custom connectors) to match your DC power module’s output bars. This makes the HJ-EV-CA02 a true “plug-and-play” component for your assembly line.
- Impact-Resistant Design: The connector shell is molded from a high-impact, flame-retardant polymer. It is designed to survive repeated drops on asphalt and the heavy-duty usage typical of highway charging plazas.
- Bespoke Branding: We offer custom cable lengths and laser-etched logos on the connector handle, allowing you to maintain a consistent brand identity across your entire charger lineup.